Engineered Pellets

Products: CF-Reinforced Pellets

Carbon fiber reinforced thermoplastic pellets

We take the high-performance carbon fiber recovered from aerospace prepreg waste and compound it into reinforced thermoplastic pellets — engineered for industrial manufacturers who want stronger, high-performance parts without changing their existing equipment or tooling.

✓ Drop-in compatible

Works in existing injection molding machines and tooling — no retooling or process changes.

○ Parts last up to 3× longer

CF reinforcement significantly improves strength, stiffness, and wear resistance.

◇ Sustainable by design

Made from recovered aerospace fiber, diverting waste from landfill while delivering virgin-comparable properties.

MATERIAL GRADES

Six proven thermoplastic systems — and growing

Our pellets have been successfully compounded and validated across a range of engineering thermoplastics. Each grade leverages our recycled carbon fiber reinforcement to deliver meaningful improvements in strength, stiffness, and dimensional stability over the unreinforced base resin.

HDPE
High-density polyethylene
Excellent chemical resistance and impact toughness. CF reinforcement improves stiffness and creep resistance — well suited for conveying, wear, and structural components.
Proven
Polypropylene
PP
Lightweight and fatigue-resistant base resin. CF addition delivers a strong stiffness-to-weight ratio, making it a cost-effective lightweighting option for high-volume molded parts.
Proven
ABS
Acrylonitrile butadiene styrene
Rigid, impact-resistant, and easy to process. CF-ABS pellets offer enhanced dimensional stability and reduced warpage, with excellent surface finish for structural and cosmetic parts.
Proven
Nylon 6
Polyamide 6
Strong mechanical performance with good thermal tolerance. CF reinforcement further reduces moisture uptake sensitivity and significantly improves load-bearing capability.
Proven
Nylon 66
Polyamide 66
Higher heat deflection temperature than PA6. CF-PA66 is well positioned for under-hood, high-load, and elevated-temperature structural applications demanding tight tolerances.
Proven
PEI
Polyetherimide (Ultem)
High-performance engineering resin with exceptional heat resistance and inherent flame retardancy. CF-PEI targets demanding medical and industrial applications.
High performance

◇ Our carbon fiber is resin agnostic

The recovered carbon fiber at the core of our pellets is not chemically bound to any single matrix system. This means we can compound it into virtually any thermoplastic to meet your part’s specific requirements — whether that’s a commodity resin for cost-sensitive applications or a high-performance engineering polymer for demanding environments. If your application calls for a thermoplastic not listed above, talk to our engineering team.

HOW IT WORKS

From recovered fiber to finished part

Our pellets are designed to slot seamlessly into your existing manufacturing workflow.

1
Fiber recovery

Aerospace-grade carbon fiber is reclaimed from prepreg waste using our patented ambient-condition process, preserving fiber integrity without thermal degradation.

2
Densification & compounding

Recovered fibers are densified into a flowable form and compounded with your chosen thermoplastic matrix to produce uniform, consistent pellets ready for industrial processing.

3
Drop-in to your molding line

Pellets feed directly into your existing injection molding machines — no equipment upgrades, no new tooling, no process re-qualification on the machine side.

4
Run existing tools

Customers have successfully used their existing molds and tooling to produce CF-reinforced parts — protecting their tooling investment while upgrading part performance.

Need a grade we haven’t listed?

Our engineering team can evaluate and develop CF-reinforced pellets in virtually any thermoplastic system based on your part requirements, service environment, and processing constraints.

Discuss your requirements ↗

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